Sector: Automotive industry

Automotive industry

We support OEM plants and Tier 1–3 suppliers with automation, workstation integration, and machine safety—focused on results, not “empty promises”.
We offer both technical consulting and engineering outsourcing that strengthens your teams without lowering standards or undercutting prices.
ISO 9001 Quality standard
PPAP Commissioning documentation
SOP Production start
IATF Support for OEM/Tier manufacturers

Industry specifics

Challenges and Solutions

Balancing cost, quality, and results

In the automotive industry, the customer often selects the contractor based on price pressure, which leads to projects that are underquoted and unstable in production. Real technical results require good planning, adequate resources, and experience—not empty promises of a “low price”.

Skills shortage during production

Automotive plants often have urgent projects but lack resources: maintenance, automation engineers, and safety engineers. A lack of operational support leads to delays and errors that drive costs up. Engineering outsourcing can be a strategic tool rather than “a temporary bench.

Modernizations without loss of cycle time or quality

Modernizing machines and production lines requires a robust work plan, phased implementation, and proper validation so as not to disrupt production cycle times. An inconsistent approach leads to downtime, complaints, and corrective costs.

Our response

Dedicated solutions

Automation and process integration

We integrate robots, PLC/HMI, and test and production-line systems in a way that maintains production cycle time, diagnostics, and clear process data—so that SOP start-ups are stable and repeatable.
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CE certification and acceptance compliance

We provide a comprehensive conformity assessment and technical documentation—not just “paperwork”. Our approach includes acceptance inspections, internal and external audits, and practical production scenarios.
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Engineering outsourcing and project support

We provide specialists (maintenance, automation engineers, H&S/safety engineers) to support projects—from risk assessment, through design, to commissioning and implementation. Engineering outsourcing strengthens your team without the need for recruitment and without compromising quality.
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Key safety aspects in the industry Automotive industry

The automotive industry operates under conditions of high repeatability and pressure to maintain cycle time. Any process instability (assembly errors, downtime, complaints) quickly escalates into costs. That is why machine safety, automation, and the quality of process data must work together—not as hardware “islands”.
  • Safety of robotic stations and assembly lines

In practice, the most common issues arise at the operator–station–robot interface and during changeovers. In automotive, safety must support production rather than block it: proper risk assessment, selection of protective measures, and clear diagnostic logic reduce downtime and lower the risk of errors during commissioning.

  • EOL testing and detecting defects “at the source”

Test stations (EOL) make sense only if they are stable, repeatable, and easy to expand with additional tests. When designing EOL, we focus on minimizing false NOK results, unambiguous diagnostics, and an architecture that allows tests to be expanded without rebuilding the entire station.

  • Modernizations and expansions without stopping production

In automotive, most projects happen “on the move”. That is why we start planning implementations and retrofits by assessing risks and phasing the work. The goal is to implement changes without losing production continuity—with a clear plan for service windows, testing, and acceptance.

For automotive, one thing matters: the solution must run at cycle time, pass acceptance, and be serviceable by maintenance. That is the standard we start from.

Frequently asked questions before working with us

For an audit or commissioning support, we can usually come in quickly. For larger integrations, we agree on a kick-off plan and milestones after a brief analysis of the requirements and resource availability.

We prioritise transparency and avoiding vendor lock-in. Upon completion, we hand over the full set of files and documentation as agreed, so that maintenance can safely service and further develop the solution.

Yes. We define the scope based on an audit and risk assessment, and we phase the implementation to align with production. The goal is to improve safety and compliance without unnecessary costs or prolonged downtime.

Yes. We work on-site or in a hybrid model—depending on the project phase. During commissioning and start-up, we work directly with maintenance, automation engineers, and quality to resolve issues on the line quickly.

We align the implementation plan with service windows and phase the scope. Wherever possible, we prepare solutions and carry out testing off-line to reduce downtime during implementation.

Do you need support in the automotive industry?

Let’s talk about your production line, modernization plans, or manufacturing challenges—we’ll select the best support model: consulting, outsourcing, or an end-to-end project.
Expert risk assessment Confidentiality guarantee (NDA) On-site / hybrid support