Sector: Heavy industry

Heavy industry

We support heavy industry plants in automation, modernization, and machine safety—focusing on stable operational outcomes and predictable results, without empty promises
24/7 continuity Operational availability
HSE / SIL / PL Safety standards
Retrofit Safe Modernizations
Outsourcing Technical support

Sector-specific characteristics

Challenges and solutions

Continuity of operations and high availability

In heavy industry plants, any downtime of machines or production lines may mean enormous financial and logistical losses. Diagnostics, stable cycle timing, and resistance to variable loads are key here.

Complex technical systems and risks

In industrial installations, different domains often come together (mechanics, hydraulics, pneumatics, electrics). Coordinating technical risks, identifying them, and implementing effective safeguards require experience and a systematic approach.

On-the-fly” modernizations

Machine modernizations and integrations of new systems must be planned so as not to disrupt the operation of the installation. Phasing of works, minimizing downtime, and good change management are part of everyday practice in heavy industry.

Our response

Dedicated solutions

Automation and system integration

We design and integrate industrial automation systems for large installations—from process control, through diagnostics, to SCADA/PLC—so that they operate reliably in the most demanding conditions.
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Certification and compliance

We help prepare technical documentation, conformity assessments, and safety audits so that machinery installations pass reviews, inspections, and acceptance without stoppages and risky non-conformities.
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Engineering outsourcing and project support

We provide flexible technical support: automation engineers, maintenance specialists, machine safety experts—competence-matched to the scope of work. Outsourcing strengthens your team without lengthy recruitment.
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Key challenges and solutions for heavy industry Heavy industry

Heavy industry is characterized by powerful machines, complex systems, and large production lines, where any failure can cost tens or hundreds of thousands of zlotys.
Under such conditions, operational continuity, system resilience, and process safety are an absolute priority.

Control, diagnostics, and system integration in industrial installations are not just programming and wiring — they are the coordination of technical risks, taking into account operating conditions in extreme temperatures, loads, and variable operating conditions.

Machine modernizations and retrofits in heavy plants often have to be carried out “live”, without stopping a key production line. Therefore, it is so important to:

  • properly plan changes with risks taken into account,
  • phase the work and service windows,
  • predictive rather than reactive diagnostics.

Automation and integration must not only work technically, but also support operational availability, and machine safety must be addressed practically and unambiguously — not only formally.

Outsourcing engineers makes it possible to match technical resources to the changing project dynamics of heavy industry — without the need for lengthy recruitment processes and the risk of shortages in internal competencies.

Frequently asked questions before cooperation

We work in stages and plan implementations around service windows, preparing tests and simulations before going onto the line—in order to minimize downtime as much as possible. Often, the work requires designing separate solutions so that production is not interrupted further.

Yes — the risk is analyzed on multiple levels, from IBWR for hazardous work to the detailed preparation of risk assessment documentation in accordance with ISO 12100. However, the most important for the project itself remains the analysis of design and process risk.

We provide specialists whose competencies are matched to your project — they can operate as support for the maintenance team, automation engineers, or as part of the implementation team.

Yes — we develop technical documentation, ensure compliance with standards, and support technical acceptance inspections and audits.

The time depends on the scope and complexity of the installation—from quick audits to multi-month modernization projects. Typically, we determine the scope after an initial analysis of the systems.

Yes — in heavy industry, work is carried out across the full design scope, either on-site or in a hybrid mode, cooperating directly with the Maintenance team and automation.

Do you operate on-site?

Describe the challenges or the line: we will select the best support model—from analysis, through engineering outsourcing, to a comprehensive implementation project.
Project / On-site / Hybrid Technical outsourcing Confidentiality guarantee (NDA)